AS SEEN AT ISPO MUNICH & SHANGHAI


CAPGLOBAL : ABOUT OUR FACTORY

BASED IN NANTONG

INFORMATION ABOUT OUR HEADWEAR FACTORY

CAPGLOBAL was formally known as Jackbeanie Headwear & Garment Co., Ltd. A huge rebrand was launched in 2019 when CAPGLOBAL created their own branded headwear and apparel for the Chinese market.


The company was first established in 2010 and specializes in manufacturing caps (such as snapbacks and curved peak caps) and knitted hats (such as beanies and bobble hats).


The factory is located at No.808, The Third Industry Park, Guoyuan Town, Rugao City, Jiangsu Province. If you are planning a visit you can either:


- Fly to Shanghai Pudong Airport and travel by car that takes approx. 2.5 hours
- Fly to Nantong Airport and travel by car that takes approx. 20 mins


In 2018 we introduced our 'Smart Factory' and we are very proud to be the first factory to use this innovative manufacturing method in headwear. We have passed the majority of factory audits.


The factory manufacture most types of knitted and woven headwear and accessories:

Baseball caps / snapbacks | bucket hats | knitted hats / beanies | scarves | gloves | fedoras | trappers | Ivy hats

TAKE A FACTORY TOUR...

HOW OUR FACTORY OPERATES:

INTERNATIONAL TALENT


We employ professional, technical, and design-led people throughout the world, including a designer in the UK and a sales manager in the USA.


We constantly strive to enhance our overall strength, our capability and enable us to adapt to the changing markets and competition.

STREAMLINE PRODUCTION


Internal Meetings – we continually have meetings to improve our technical and design ability


Expert Training – we invite professional experts to the factory for system training


Constant Improvement – using our

experience and international guidance


Up-grade Machinery and Equipment – streamline our production workshop

TOP OF THE RANGE MACHINES


Embroidery and Jacquard Machines

We have the top of the range machines that are imported from Japan and Germany, some of which are to  produce the whole garment in one process.


Other Machines

  • Circular knit machine
  • Magic knit machine
  • Flat knit machine
  • Automatic cutting machine
  • Automatic visor cover stitches machine
  • Automatic button covering machine

YARNS & MATERIALS


Regular Yarns

- 100% acrylic

- 100% cotton

- 100% wool (not including Merino Wool)

- Wool/acrylic mix (30/70, 70/30, 50/50)

- Acyrlic/cotton

- Inventory yarn


Regular Fabric

- Cotton twill

- Inventory fabric (144pcs/color)

- Polyester


Performance Mesh

Amax Mesh, Trucker Mesh


Technical Fabrics

Airknit, Waterproof fabric, Windproof fabric, COOLMAX, 3M, Dupont Fabric, Dri-release


Special Yarns

We are able to source special yarns required within the markey. We prepare approx. 800 tons of greige yarn annually

TIMINGS & MOQS


Samples leadtime

From regular fabrics and yarns: from 10 days. From special fabrics and yarns: from 15 days


Production leadtime

45 days after getting PPS/client approval from sample. Plus shipping.


MOQ

500 pieces per order using our factory stock yarn and fabric. The price will be increased by 20% if below 500 pieces/color.


2000 pieces for ‘special’ material orders.


**PLEASE NOTE FOR NEW CLIENTS**

For new customers we do have a policy where the client is required to:

- pay for the samples and courier cost

- the bulk order will need paid in full before shipment

- annual total orders needs to amount to approx. USD$100,000

QUALITY CONTROL


We have a quality control system using AQL 2.5 standard for all in-processing and final checks.


Some Japanese orders and other high grade brands use AQL 1.0.


Future Plans

Investment in whole garment knitting technology and 3D printing machinery.


Setting up two new Smart factories.

OUR CUSTOMERS

DIRECT CUSTOMERS


New Era | Do-Gree | Neff | New Balance | BILLABONG | Levi’s

J.America | Gear for Sports | AUGUSTA | DD&P | PAi INC

NEFF | The Old Time Hockey | Concept One | KNP

Wincraft  | Life is Good  | HATer

VIA DISTRIBUTOR DO-GREE


Arc’teryx | asics | Armada | Bergans, Champion | Dakine

DC shoes | Quicksilver | Roxy | Eddie Bauer | Head | Intersport

K2 | Lotto | 686 | Norrona | pistil | Salewa | Target

Wal-Mart | HUF| Vaude | Zellers | Zephyr

50+ other brands…