AS SEEN AT ISPO MUNICH & SHANGHAI
CAPGLOBAL : ABOUT OUR FACTORY
INFORMATION ABOUT OUR HEADWEAR FACTORY
CAPGLOBAL was formally known as Jackbeanie Headwear & Garment Co., Ltd. A huge rebrand was launched in 2019 when CAPGLOBAL created their own branded headwear and apparel for the Chinese market.
The company was first established in 2010 and specializes in manufacturing caps (such as snapbacks and curved peak caps) and knitted hats (such as beanies and bobble hats).
The factory is located at No.808, The Third Industry Park, Guoyuan Town, Rugao City, Jiangsu Province. If you are planning a visit you can either:
- Fly to Shanghai Pudong Airport and travel by car that takes approx. 2.5 hours
- Fly to Nantong Airport and travel by car that takes approx. 20 mins
In 2018 we introduced our 'Smart Factory' and we are very proud to be the first factory to use this innovative manufacturing method in headwear. We have passed the majority of factory audits.
The factory manufacture most types of knitted and woven headwear and accessories:
Baseball caps / snapbacks | bucket hats | knitted hats / beanies | scarves | gloves | fedoras | trappers | Ivy hats
We employ professional, technical, and design-led people throughout the world, including a designer in the UK and a sales manager in the USA.
We constantly strive to enhance our overall strength, our capability and enable us to adapt to the changing markets and competition.
Internal Meetings – we continually have meetings to improve our technical and design ability
Expert Training – we invite professional experts to the factory for system training
Constant Improvement – using our
experience and international guidance
Up-grade Machinery and Equipment – streamline our production workshop
TOP OF THE RANGE MACHINES
Embroidery and Jacquard Machines
We have the top of the range machines that are imported from Japan and Germany, some of which are to produce the whole garment in one process.
- Circular knit machine
- Magic knit machine
- Flat knit machine
- Automatic cutting machine
- Automatic visor cover stitches machine
- Automatic button covering machine
YARNS & MATERIALS
- 100% acrylic
- 100% cotton
- 100% wool (not including Merino Wool)
- Wool/acrylic mix (30/70, 70/30, 50/50)
- Inventory yarn
- Cotton twill
- Inventory fabric (144pcs/color)
Amax Mesh, Trucker Mesh
Airknit, Waterproof fabric, Windproof fabric, COOLMAX, 3M, Dupont Fabric, Dri-release
We are able to source special yarns required within the markey. We prepare approx. 800 tons of greige yarn annually
TIMINGS & MOQS
From regular fabrics and yarns: from 10 days. From special fabrics and yarns: from 15 days
45 days after getting PPS/client approval from sample. Plus shipping.
500 pieces per order using our factory stock yarn and fabric. The price will be increased by 20% if below 500 pieces/color.
2000 pieces for ‘special’ material orders.
**PLEASE NOTE FOR NEW CLIENTS**
For new customers we do have a policy where the client is required to:
- pay for the samples and courier cost
- the bulk order will need paid in full before shipment
- annual total orders needs to amount to approx. USD$100,000
We have a quality control system using AQL 2.5 standard for all in-processing and final checks.
Some Japanese orders and other high grade brands use AQL 1.0.
Investment in whole garment knitting technology and 3D printing machinery.
Setting up two new Smart factories.
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